Capabilities

What we can do

Insert Molding

Insert molding revolutionizes the manufacturing process by integrating prefabricated parts into plastic molds, resulting in a bond that surpasses conventional methods. Versatile inserts, crafted from materials capable of withstanding the rigors of plastic injection molding, are seamlessly incorporated into the final product.

The advantages of insert molding are manifold, tailored to specific part requirements. Whether your design necessitates enhanced strength and durability at critical points, secure threaded fasteners, or a conductive pathway for electronic assemblies, insert molding delivers. By streamlining assembly and eliminating manual processes, it ensures a robust final product at a reduced cost.

With years of expertise in insert molding, Pilgrim Innovative Plastics is your trusted partner in realizing the full potential of this technique. From material selection to process refinement, our team guides you through every step, ensuring informed decisions and impeccable results. Whether you’re conceptualizing a new product or enhancing an existing design, count on us to optimize performance and efficiency through insert molding.

Two Shot Molding

Discover the innovative process of two-shot molding, where two different polymers are seamlessly combined in a single injection molding cycle. This cutting-edge technique eliminates the need for additional assembly, crafting two-component parts directly from the mold.

Two-shot molding offers a myriad of benefits tailored to your specific requirements. Whether you need soft, tactile handle surfaces, reliable sealing gaskets, movable components, or vibrant color accents for your product, this method delivers. Essentially, it’s a go-to solution whenever your product demands diverse material properties within a single part.

The true strength of two-shot molding lies in its economic advantages. By streamlining the manufacturing process, it reduces post-manufacture assembly steps while enhancing part integrity. This translates to shorter production times, reduced costs, and ultimately, a superior quality product.

Considering two-shot molding for your product? Look no further than Pilgrim Innovative Plastics. With years of experience and expertise in this transformative process, we’re equipped to assess if it aligns with your needs. Join the ranks of our satisfied customers who have harnessed the power of two-shot molding to elevate their products. Let us guide you through this highly beneficial journey.

Product Assembly

Navigating the intricacies of product assembly can be as challenging as solving a complex puzzle. While calculating raw material costs is straightforward, the assembly phase often presents unforeseen hurdles. In the dynamic landscape of production, assembly procedures constantly evolve in pursuit of enhancing quality, reducing costs, and optimizing production times. Enter Pilgrim Innovative Plastics, where we bring a wealth of experience to the table. We specialize in guiding you through the maze of assembly complexities, particularly during the critical phases of development and early production. Our aim is to collaboratively craft an efficient assembly procedure tailored to your needs, ensuring a smooth transition as your business scales up.

At Pilgrim Innovative Plastics, we offer more than just expertise. We provide a comprehensive solution, encompassing tools, workspace, skilled labor, and industry know-how. With our support, you can focus on perfecting your product, confident that your assembly needs are in capable hands. Say goodbye to overhead expenses weighing you down—our services are designed to align with your product’s growth trajectory, ensuring sustainable success. Let’s embark on this journey together and transform your product assembly challenges into opportunities for innovation and efficiency.

Ultrasonic Welding

RFID Casing, Seamlessly Assembled

Ultrasonic welding is a transformative process that binds two or more components together by subjecting them to high-frequency vibrations, generating heat at the point of contact and forging a robust weld. This method ensures a seal akin to molding, uniting components into a single, cohesive unit.

Originally pioneered in the 1960s, ultrasonic welding gained prominence in the automotive sector during the 1980s before expanding its reach across diverse industries. Today, it stands as a preferred choice for permanently joining thermoplastics, offering versatility in applications ranging from multi-part assembly to staking, inserting, stud-welding, and spot welding.

With a wealth of experience in ultrasonic welding, Pilgrim Innovative Plastics is primed to assist you at every stage of the process. From material selection to fixture design and process development, our expertise ensures the seamless creation of your ultrasonically welded product. Moreover, if you encounter challenges in achieving the desired weld quality, our team specializes in troubleshooting, providing tailored solutions to enhance your product’s performance.

Unlock the potential of ultrasonic welding with Pilgrim Innovative Plastics—where precision, innovation, and reliability converge to elevate your assembly process.

Sublimation Printing

Elevate your brand with custom business tokens, promo tokens, and poker chips using the innovative technique of sublimation printing. Unlike traditional methods, sublimation printing ensures that inks are absorbed into the product, resulting in vivid graphics that resist fading or rubbing off.

Sublimation printing begins with printing graphics onto special ink and paper, allowing the image to rest on the paper’s surface. Next, the printed graphics are pressed against the product and heated, causing the dye to sublimate. Simultaneously, the product is heated to enhance absorbency. The sublimated dye is then absorbed into the heated product, creating a seamless integration of the graphic.

At Pilgrim Innovative Plastics, we’ve harnessed the power of sublimation printing for years, and we’re here to help you explore its possibilities. Whether you’re looking to adorn your product with custom artwork or a logo, or create eye-catching promotional items, our state-of-the-art facilities are equipped to support your printing needs. From development to perfection of your printing process, our expert team guides you every step of the way.

As you prepare for large-scale production, we provide guidance on whether to outsource your printing or establish your own sublimation printing facility. Rest assured, we connect you with trusted industry contacts to ensure a seamless transition even after our collaboration concludes. Elevate your brand with sublimation printing—where quality, durability, and innovation converge.

Engineering Resins

When standard commodity resins fall short of meeting product requirements, engineering resins step in to bridge the gap. Engineered for superior thermal, chemical, and mechanical properties, these resins offer a robust alternative albeit at a higher cost and with more complex processing.

Engineering resins serve as a formidable replacement for metal parts in areas where commodity plastics falter, offering substantial cost and weight reductions without compromising strength or resistance to thermal and chemical factors. Customizing Performance with Additives.The versatility of engineering resins extends further with the incorporation of additives, allowing for tailored adjustments in mechanical performance, thermal conductivity, electrostatic dissipativity, and other critical characteristics.

With a rich history of utilizing various engineering resins in both product development and production, Pilgrim Innovative Plastics, LLC (PIPLLC) stands ready to guide you through the complexities of material selection. Whether you’re exploring engineering materials for the first time or seeking to optimize existing applications, our experienced team is equipped to navigate the terrain, identify suitable substitutes, and consistently deliver top-quality parts. Embark on a journey of material excellence with PIPLLC, where challenges are met with innovative solutions and quality is never compromised.